You could see the initial technology for oilfield underground power cable and it's installation and erection procedure.
Early to Latest Technology for Power Cable Manufacturing:
The telegraph line was the earliest device where people first
think and establish to transmit electrical energy through underground cable.
Mr. Bruce S. Bernstein & William A. Thue quoted in the book of Historical Perspective of Electrical Cables as-
In 1812, Baron Schilling detonated a mine under the
Neva River at St. Petersburg, Russia, by using an electrical pulse sent through
a cable insulated with strips of India rubber. This is probably the earliest
use of a continuously insulated conductor on record. One of the earliest experiments with an
underground cable was made by Francis Ronalds in 1816. This work was in
conjunction with a system of telegraphy consisting of 500 feet of bare copper
conductor drawn into glass tubes, joined together with sleeve joints and sealed
with wax. The tubes were placed in a creosoted wooden trough buried in the
ground. Ronalds was very enthusiastic over the success of this line, predicting
that underground conductors would be widely used for electrical purposes and
outlining many of the essential characteristics of a modern distribution
system.
Yes, 200 years earlier Mr. Ronalds was excited to be success
on his idea; now today we are getting hi-tech cable manufacturing facilities,
salute Mr. Ronalds’s dreams!
Chronological Development of Cable System:
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In 1837, W.R. Cooke and Charles Wheatstone laid an
underground line along the railroad right-of-way between London’s Euston and
Camden stations in London for telegraphy.
In 1842, S.F.B. Morse laid a cable insulated with
jute, saturated in pitch, and covered with strips of India rubber between
Governor’s Island and Castle Garden in New York harbor.
In 1842, Gutta-percha was introduced into Europe by
Dr. W.Montgomery, and in 1846 was adopted on the recommendation of Dr. Werner
Siemens for the telegraph line.
In 1860, vulcanized rubber was used for the first time
as insulation for wires.
In 1882, of L. Gaulard and J.D. Gibbs who designed a
crude alternating current system using induction coils as transformers.
In 1885, alternating current system was introduced
into the United States by George Westinghouse.
In early 1886 an experimental installation went in
service at Great Barrington, Massachusetts, (about 1,000V/200V).
In 1890, the first important line (10,000 volts)
insulated with paper was installed by Ferranti in between Deptford and London.
In 1900 and after, start universal use of wood pulp
paper in cables.
In 1914, introduction of the shielded design of
multiple conductor cables by Martin Hochstadter.
In1925, the impregnating compound was changed from a
rosin-based compound to a pure mineral oil circa.
In 1927, the patent by H.W.Fisher and R.W.Atkinson
revealed that the dielectric strength of impregnated paper-insulated cable
could be greatly increased by
maintaining it under pressure.
In 1941, the polyethylene developed.
In 1947, PE was furnished cable insulation as 15 kV.
In the mid 1970s, a grade of tree-retardant
polyethylene (TR-HMWPE) was introduced.
In 1975, extruded dielectric cables began.
In 1980, Jackets became increasingly popular,
In1980, EPR cables became more popular.
In 1981, the introduced of “dry cure” cables.
In 1982, the introduction of tree-resistant cross-linked
polyethylene (TR-XLPE).
In 1983, the polybutene replaced the impregnating
compound oil circa.
In 1984, the market was approximately 65 percent XLPE, 25 percent
TR-XLPE and 10 percent EPR.
In 1995, the market was approximately 45 percent TRXLPE, 35 percent
XLPE, and 20 percent EPR
Latest Technology is Using to Manufacture Power Cable:
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Nowadays cables are verity sizes and types for different
uses which can carry up to 500 kilovolts. For power transmission from
generation station to user end high voltage power cables are used, on the other
hand low voltage or flexible power cables are used everyday life. Some special
type cables are used for special purposes such as mineral insulated cables for
burning protection, enamelled wires for motor/transformer winding, tinsel wires
for telephone handset, cooker cables for asbestos insulation and so on.
Copper and Aluminium are mainly used to power cable manufacture due
to conductivity and economic prices. Many
insulation materials have been used on different types of cables. The most
common types are plastic materials, such as PVC, XLPE and EPR.
Today, the technology needed to ensure an electrical cable stays in good working condition for long time without problems involves complicated manufacturing processes which require highly qualified man and machineries.